" WATERJET CUTTING IS OUR JOB "
Mavijet Waterjet Cutting
Maviform Metal
Industry and Trade Limited Company
FAX : +90 224 482 40 22
MAVIJET 3 AXIS (3D) AND 5 AXIS (5D) WATERJET CUTTING MACHINE
MAVIJET waterjet cutting machine is waterjet brand of the company Maviform. Water jet high pressure pump which has not been manufactured in Turkey up to the present, is now being produced in our factory located in Bursa with all its equipment and spare parts. The commencement of production of Mavijet in Turkey provides major advantages for the users especially regarding procurement of spare parts and services. Our company, having rich spare part stocks, requires time only for the transportation process for providing any such service.
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MAVIJET PUMP MJT-4000Waterjet High Pressure Pump |
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Waterjet Cutting Machine
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WATERJET CUTTING MACHINE
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Waterjet Cutting
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Waterjet Cutting
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What is waterjet?
Water jet is a cold cutting process, which enables cutting of all kinds of materials found in nature, either hard or soft, with a thickness of minimum 0,1mm up to 200mm.
Areas of use
Water jet can be used in various fields like construction and decoration, machine, automotive, glass, textile, woodworking and furniture industries, space and air vehicles and food sector.
Spare parts
Mavijet is the sole manufacturer producing waterjet high pressure pumps and all high pressure materials that constitute such pumps in its own factory in Turkey. We provide immediate service to our customers with our technical team and rich spare part stocks.
General Information About The Mavijet Waterjet Cutting Machine
'Waterjet cutting machine' can be used in aviation and
space industries, in order to cut aluminum, titanium,
high-speed ceramics and Cr–Ni-Co based composite
materials which are being used in manufacturing of
planes, helicopters, satellites and shuttles.
It is being used for cutting safety glasses, plexiglasses
and shaping both interior and exterior surfaces of hard
laminated glasses. It avoids time and yield loss which
may arise in the phase of cutting such delicate products
and enables sharp and smooth cuts.
It is also a preferred technique in construction and
decoration sectors, for the cutting and forming of
mosaics, stones, marble, granite, concrete, plasterboards
and isolation materials before application according to
the related projects.
It is being used to cut cogwheels, casting pieces, alloy
steels, copper, aluminum, carbide, titanium and stainless
metal parts of the machines being produced for various
sectors.
It is used for cutting chipboards, medium – density fiber
boards, hard woods and interior / exterior surfaces of
lining materials which constitute the products of
woodworking industry. The cuts are smooth and with
zero-defect. No swelling or deformation occurs in the
materials.
Fruits and vegetables, frozen foods, meat, fish
etc.
It is being used to cut the interior and exterior
surfaces of the interior trimming (interior door
surfaces, ceilings, floors) front cantilever, plastic
film and coverings, wheels, packing and isolation
materials, in either simple or three dimensional forms.
It is considered the prime equipment in automotive
industries and its sub-industry.
Mavijet is the
sole manufacturer producing waterjet
high pressure pumps and all high pressure materials
that constitute such pumps in its own factory in
Turkey. We provide immediate service to our customers
with our technical team and rich spare part stocks.
Mavijet is Turkey’s 100% domestic waterjet cutting pump
and machine brand. Mavijet, with its approved performance
in waterjet cutting operations and safety, also provides
convenience about utilization and maintenance.Appropriate
for any related business, Mavijet waterjet cutting
machine swhich are being manufactured with patented
technology by our expert engineer and machinist staff,
can save both money and time for your company.We
manufacture triaxial or five-axis robotic systems which
can give shape to various types of materials which differ
from each other, without causing a deformation on the
cutting surface and actualize very complicated designs we
have created, taking into account the sectoral
requirements. Mavijet high pressure pump, having been
tested at a pressure of 5500 bars, is fixed to the level
of 4000 bars. WWThe cutting speed and surface qualities
of the materials cut by Mavijet havewon recognition
fromeveryone, whether concerned with waterjet
technologies or not.
Mavijet waterjet cutting counter, which enables cutting
in 3 axis, can be manufactured in the length range of
1000 mm.- 6000 mm. and in the width range of 1000 mm.-
3000 mm.
Provides rapid and smooth cutting with its constant
cutting pressure of 4000 bars and digitally adjusted flow
rate of 120 lt/min. The cutting head is generally being
mounted on the robotic arm. The cutting technology of
three and five dimentional waterjet is being used for the
improvement of industrial robots and robotics. It
provides maximum flexibility in any environmental
condition.
Mavijet waterjet technology is a computer – based cutting
technology, which enables cutting materials in a smooth
and burr-free way, without causing any deformation. Any
material found in nature can be cut and shaped with the
cutting technology of waterjet. All sharp edged, acute
angled and small-diameter designs can be applied to
materials in a delicate and smooth way with waterjet
technology. The fact that there is no obligation to start
operating from the sides of the material, raises the
value of waterjet. With Mavijet waterjet technology,
metals can be cut without being heated, hardened or
deformed. It is possible to apply computer – designed
planar shapes perfectly and without any burrs to the
materials by means of waterjet. Even today, state of the
art technological devices can cut metals with a thickness
of maximum 20mm and stainless with a thickness of maximum
10mm. However it is possible to cut any natural item with
a thickness up to 200mm. It is not feasible for any other
machine other than waterjet, to cut one material on top
of another. On the other hand it is possible with
Mavijet. For example; 8 aluminum sheets with a thickness
of 1.5 mm each, can be imbricated and cut as a whole and
this makes waterjet a time, labour and eventually
cost-saving process. The cutting head is usually mounted
on the robot arm. Three-dimensional waterjet cutting
technology is used for the growth of industrial robots
and robotics. Provides maximum flexibility in a
constantly changing environment, guarantee the production
robotic solutions. Example: To reset the system or other
processes without loss of time in order to perform
several different tasks at the same unit. Provides a
facility to change the program so that the cut-off.
Industrial robots and parts of the jet is extremely
economical, safe and highly-efficient.
Low pressure tap water, after passing through the
purification and softening systems comes to the high
pressure pump and with the aid of the hydraulic system it
becomes high pressure following the compression process.
Such high pressure water is transferred from the high
pressure pumps to the cutting head connected to axis Z on
the CNC counter, via high pressure pipelines.
Abrasive pumped from the abrasive tank with the aid of 2
bar air comes to the sand timer, the flow rate per minute
can be regulated with the potentiometer on the CNC. Sand
coming from the abrasive tank meets the high pressure
water in the mixing chamber at the cutting head and as
the mixture squirts from the nozzle, the cutting process
occurs. Any material with a thickness of 0,1 mm up to 200
mm can be finely cut by means of this cold cutting method
without causing any burrs, burn or deformation in the
molecular structure. The material can be treated as a
finished product and be mounted right after the fine
blanking process, especially without any need for an
extra machining operation. Mavijet high pressure pump
provides high cutting speed and quality with its
performance generating “4000 bar sconstantly”. It is easy
to use, since the pressure amount can be adjusted
according to the softness, hardness, thickness and other
features of the materials within the range of 1000 - 4000
bars. The adjustment can be done electronically by typing
the required amount on the touch-screen of the high
pressure pump, in compliance with the qualities of the
material.
The fact that Mavijet CNC counter avoids vibration on
account of its resisting 11 – ton – construction, is the
main factor behind itshigh cutting speed and precision.
Its rigidity enables cutting with a 0,01mm
sensitivity.
Mavijet’s target is to become a world brandwith its
powerful high pressure pumps and increase our high
pressure pump sales by sharing our vision, customer
service policies, spare part stocks, service speed and
knowledge with CNC manufacturers.
One of the most important reasons why Mavijet is more
preferable on the market, is that our company provides
spare parts and other services perfectly. Any spare part
ordered in case of a failure, can be delivered to
anywhere in Turkey in only 1 day by cargo.
The same principle applies for cases in which our
technical service team needs to respond to the failure as
well. Placing particular importance to customer
satisfaction, it is essential for our company to have
enough spare parts in stock in accordance with our
customers’ needs.
Address
Buyuk Balikli Mh. Buyuk Balikli Cad. Mavijet Sok. Nilufer /
BURSA / TURKEY
Phone:+90 224 482 40 21
Fax:+90 224 482 40 22
mustafaozkan@maviformmetal.com.tr